Линия розлива Shikoku

Линия розлива молочных продуктов на базе фасовочного автомата Shikoku S-PS140UC

Комплект поставки:

• Автомат фасовки Shikoku S-PS140UC - 1шт

• Податчик крышек InduFlex - 1 шт

• Станция пенной мойки Ekolab - 1шт

• Горизонтальный укладчик LIAD CK25WR-S: - 2 шт

• Конвейерная система - комплект.

 

Информация о продукте, разрешенном для розлива и упаковки на Оборудовании:

Тип продукта: молочные продукты  (молоко, кисломолочные продукты (кефир, кефирные напитки), сметана, сливки.

Температура продукта при розливе: ° 4-22 °C

Паспортная производительность: до 14 000 упаковок Пюр-Пак в час

Техническая производительность: до 13 000 упаковок Пюр-Пак в час при розливе  молока при температуре +2+4 С;

Тип используемой упаковки: Pure-Pak blanks, Sense, B-style

Типоразмер / ёмкость упаковок Пюр-Пак: 1 литр; 0,5 литра; 0,75 литра. При использовании на разливочном автомате аппликатора крышек возможен розлив только в упаковку емкостью 1л и 0,5л

Точность наполнения: ± 2%

Технические требования при эксплуатации разливочного автомата S-PSF140UC #5008:

• Электричество: 182.57 КВт – Три фазы 400v - 50 Hz + N + G, Отклонение напряжения – не более 10%

• Сжатый воздух: около 2400 Нл/мин / давление 6 бар максимум 7 бар

• Проточная охлаждающая вода: около 15 л/мин / давление 2-3 бар при t° до 20°C .

• Ледяная вода: около 25 л/мин / давление 2-3 бар при t° около +0.5 +3°C

• Встроенный аппликатор крышки (под крышку Elo-Cap Optima):

Назначение встроенного аппликатора крышки: предназначен для подачи, установки и припайки пластиковых крышек Elo-Cap OPTIMA к гребешку картонной упаковки Пюр-Пак.

 

Схемы групповой укладки на укладчиках LIAD CK25WR-S:  2Х4, 3Х4

Размер короба:      Для формата 2x4

161x303х152мм – для 0,5 литра

161x303х200мм – для 0,75 литра

161x303х245мм – для 1,0 литра

Для формата 3х4

235x303х152мм – для 0,5 литра

235x303х200мм – для 0,75 литра

235x303х245мм – для 1,0 литра

Производительность:

при формате 2х4 не менее 15 коробов/мин

при формате 3х4 не менее 10 коробов/мин

Более подробная информация по запросу.

 

Elopak’s new filling machine platform for fresh products

• S-PSF70UC

• S-PSF140UC

• S-PLF50UC

The flexible Shikoku filling machine platform

Elopak’s new filling machines S-PSF70UC - S-PSF140UC - S-PLF50UC

are the first ones offering a new flexible platform for fresh, pasteurized

and ESL processed products.

These efficient filling machines can fill up to 14.000 cartons per hour (cph) depending on customer requirements and carton configurations used. Due to flexibility features, the machines offer automatic size changes and have the capability of producing up to 6 present sizes and three different carton shapes.

With quick and easy changeovers between products,carton design and sizes, a short lead time is guaranteed providing maximum flexibility in fast moving markets. With a new hygienic design, the Elopak’s new filling machines enable a more secure hygienic performance for maximum product quality.

They incorporate low-concentration hydrogen peroxide spray (2 %) system, followed by UV-light exposure and air drying. This reduces the peroxide consumption while still complying with the carton decontamination requirements.

A more compact design, with no standalone auxiliary components other than cap feeder, CIP unit and Elofoam unit, give reduced machine footprints. The combination of low utility consumption whilst maintaining high flexibility functionalities are the extra

features that give the new Elopak filling machine platform its true competitive edge.

The machines are smarter and more modern for more products, more carton configurations and therefore more opportunities in ever demanding markets.

Automatic reports on production line data

State-of-the-art report system to enhance efficiency and effectiveness of filling equipment

The ELOEE System (Elopak Line Overall Equipment Effectiveness) is a system that generates automatic reports on production, technical performance and quality of the filling equipment. It is designed to capture all necessary production line data for key production indicator, CCP’s, downtime reason, traceability, action log, quality factors, and more.

With central data storage, the ELOEE System provides Production, Technical and Quality Managers remote access to establish detailed reports. The report will give a detailed view of production runs as well as action plans to maintain and raise production capacity.

As a decision support tool it contributes to reduce waste, save costs and increase the production profit.

The ELOEE system using WS Pack Standard, developed and maintained by TU Munich and several PLC suppliers and Food and Beverage companies, enables integration of all Up- and Downstream Equipmentand Multi-line option.

The Integrated Operator Touch Screen Interface provides easy access to all dashboards, statistics

and error messages

Equipment and options

Machine standard equipment

• All aseptic valves in fluid path

• HEPA clean-air system

• Ergonomic blanks magazines

• Fully automatic size changing

• Double diaphragm filler

• Sterilizable filling station

• Mitsubishi PLC

• Frequency controlled variable speed drive

• Independent conveyor servo drives

• CE conformity

• Automatic lubrication system

• Integrated screwcap applicator

• Spray disinfection system

• Exterior foam cleaning system

• Embedded data capturing system ELOEE

Optional features

• Cap feeder system

• Spare part kit

• Triple wall filling tank

• Proportional motion inlet valve

• Combi Filler

• CIP/SIP Unit with heat exchanger

• CIP recovery pump

1.High efficient filling of wide range of fresh product applications:

• Filling machine cartons per hour

S-PSF70UC 7.000

S-PSF140UC 14.000

S-PLF50UC 5.000

• for dairy ESL: up to 28 days shelf-life

• for juice: up to 60 days shelf-life

2.Small machine footprint:

• compact machine design

• no standalone auxillary components other

than CIP and Elofoam

• integrated HEPA-units

3.Flexible filling:

• Applicable for Pure-Pak® Classic

and Pure-Pak® Sense cartons

• Filling machine   Cross sections

S-PSF70UC         70x70, 65x65, 57x57

S-PSF140UC        70x70, 65x65, 57x57

S-PLF50UC         91x91, 96x70

4.Different sizes:

• Filling machine       Available sizes

S-PSF70UC             6 sizes: 250-1.136 ml

S-PSF140UC            6 sizes: 250-1.136 ml

S-PLF50UC             3 sizes: 1.500-2.000 ml

5. Different screw caps:

• easy rebuilt to fit Elo-CapTM configuration in

Small – Medium – Large

Elo-CapTM   U, UE light, U4

Elo-CapTM   Optima

Elo-CapTM    XE, XE light

6.Flexible operation:

• quick product, design and size change over with minimum manual intervention

7.Optimized technology:

• improved gable top sealing technology and operating window

• improved hygienic design with less manual cleaning operations

8. Effective control and data capturing:

• improved HMI helps to efficiently operate and control filling equipment

• central data storage with remote access

to data and reports

• userfriendly operator touchscreen interface

Filling specifications:

Production speed:

Machine capacity:

S-PSF70UC: up to 7,000 cartons per hour

S-PSF140UC: up to 14,000 cartons per hour

S-PLF50UC: up to 5,000 cartons per hour

Maximum speed depends on product to be filled.

Liquid food products:

• Juice and fruit drinks up to 60 days shelf-life at < 8 °C

• Pasteurised milk up to 13 days shelf-life at < 8 °C.

• Extended shelf-life milk products up to 28 days

shelf-life at < 8 °C

• Fermented dairy products (Combifiller is option)

Filling temperature: > 2 to < 8 °C

Filler accuracy: span of 3 gr. using rubber nozzles filling

water (span 0.106 oz)

Magazine capacity:

Autonomy time with filled magazines: 15 minutes

 

Packaging specifications:

Package volume and dimensions:

Standard cross-section 70 x 70 mm

Large cross-section 91 x 91 mm

Mini cross-section 57 x 57 mm

Pure-Pak® Classic and Sense car tons with

optional Curve®.

Standard metric sizes:

250 ml • 330 ml • 500 ml

750 ml • 1,000 ml • 1,136 ml (2 UK pints)

USA-specific sizes (on request):

8 oz • 10 oz • 1 pint • 1.5 pint • 1 quart

Board types: EVOH and PE Board

Opening features:

Elo-Cap™ U or X family

Elo-Cap™ O to be available in future

Product supply pressure:

0.02 – 0.10 MPa (3 – 15 psi)

 

Machine specifications:

Machine dimensions (l x w x h):

S-PSF70UC: 3,8 x 8,6 x 3,5 m

S-PSF140UC: 4,5 x 10,1 x 3,5 m

S-PLF50UC: 9,7 x 1,7 x 3,9 m

Room height required:

S-PSF70UC: ~4,6 m

S-PSF140UC: ~4,6 m

S-PLF50UC: ~5,0 m

Floor space required:

S-PSF70UC: ~49 sqm

S-PSF140UC: ~64,4 sqm

S-PLF50UC: ~61,6 sqm

Shipping dimensions:

1 x 40 foot container and 1x 20 foot container

Machine weight without options:

S-PSF70UC: ~8000 kg m

S-PSF140UC: ~13 000 kg

S-PLF50UC: ~9000 kg

Noise level: < 80 dBA

Carton discharge height: 945 mm (37.2 in)

 

Electrical power requirements:

Depending on selected option.

Compressed air:

Minimum supply pressure 0.6 MPa (80 psi)

Air consumption: depending on selected option.

 

Chilled water:

Minimum flow 15 l/min for S-PSF70UC and SPLF50

25 l/min for S-PSF140UC

Maximum temperature +3 °C (37.4 °F)

Minimum supply pressure 0.2 MPa (29 psi)

Maximum supply pressure 0.3 MPa (43,5 psi)

 

City water:

Supply temperature ambient

Minimum flow rate SF70 is 7l/min

SF140 is 15L/min

SPLF50 is 7l/min

Minimum supply pressure 0.2 MPa

Maximum supply pressure 0.3 MPa

 

H2o2 consumption usage

S-PSF70UC: 0,84 L/hr

S-PSF140UC: 1,68 L/hr

S-PLF50UC: 0,84 L/hr